Introduction
No audio? Replace the headphone jack!
What you need
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Before opening your iPod, ensure that the hold switch is in the locked position. The orange bar should be visible, indicating hold is active.
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Insert a large iPod opening tool into the seam between the plastic front and metal rear panel of the iPod, near the headphone jack. The tool's edge should point toward the metal rear panel to prevent any accidental scratching of the plastic front.
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Run the tool along the top seam toward the upper left corner of the iPod.
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Push the large iPod opening tool into the upper left corner of the iPod, creating a small gap along the side seam.
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With the large iPod opening tool still inserted in the top seam, press a small iPod opening tool into the gap you just created.
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Run the iPod opening tool down the side seam, releasing all five tabs.
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Run the iPod opening tool around the lower left corner of the iPod and along the bottom seam to free the two retaining tabs near the dock connector.
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Run the tool around the lower right corner of the iPod and along the right side seam to free all five retaining tabs.
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Open the case like a book with the dock connector at the top, and lay the rear panel next to the front half of the iPod.
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Use a plastic tool or your fingernails to carefully disconnect the orange headphone jack cable. Be sure to pull straight up on the connector, not the cable itself.
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Slide a spudger beneath the orange headphone jack cable and use it to pry the cable up from the rear panel.
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To reassemble your device, follow these instructions in reverse order.
To reassemble your device, follow these instructions in reverse order.